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Piano-building was once one of the country’s largest industries. Today, only two companies remain in business. by Zachary Crockett.
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Issue #225
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<a style="color: #192733; text-decoration: underline !important;">
<img alt="The Hustle, Sunday, September 25, 2022" src="https://inboxflows.com/_/image/https%253A%252F%252Fmedia.sailthru.com%252Fcomposer%252Fimages%252Fsailthru-prod-6ks%252Fheader-3.gif/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZtZWRpYS5zYWlsdCJ9:1ocP8b:wCJ645b32t-Ii0HivWOEO-vNiYZHFNyDnSGFhFWLcCE" style="width: 100%; max-width: 600px; height: auto; display: block;" width="600"/>
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<td align="center" bgcolor="#192733" style="font-family: Helvetica, sans-serif; font-size: 16px; font-weight: bold; letter-spacing: .5px; text-align: center; color: #ffffff; background-color: #192733; padding: 17px 0px;">
Sunday, September 25, 2022
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</tbody>
</table>
</td>
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<tr>
<td style="padding: 0px 10px;">
<h2 style="font-size: 30px; font-family: 'Oswald', 'Roboto', helvetica, sans-serif; font-weight: bold; line-height: 120%; margin-bottom: 6px; margin-top: 25px;">
<strong>
How one of America’s last piano manufacturers stays alive
</strong>
</h2>
<p style="font-family: Helvetica, sans-serif; font-size: 18px; line-height: 120%; padding-bottom: 10px; font-style: italic; color: #737373; margin: 0;">
Piano-building was once one of the country’s largest industries. Today, only two companies remain in business.
</p>
<p style="font-family: Helvetica, sans-serif; font-size: 13px; line-height: 120%; padding-bottom: 24px; margin: 0;">
<strong>
BY
<a style="color: #121212; text-decoration: underline !important; text-transform: uppercase;">
Zachary Crockett
</a>
</strong>
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Inside an old brick building in the leafy town of Haverhill, Massachusetts, you’ll find one of the last vestiges of a once-formidable industry.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Entering the six-story structure is like going back in time: Stacks of kiln-dried maple wood line the walls. Artisans carefully tinker with tuning pins and soundboards. A light tinkling of classical music rises above the whir and putter of 100-year-old machines.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Not long ago, piano factories like this were one of America’s largest and most formidable industries, employing tens of thousands of workers.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Today, only two remain: Steinway & Sons in New York, and this place —
<strong>
Mason & Hamlin
</strong>
.
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-office_20220924211552.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
Mason & Hamlin’s six-story piano manufacturing facility in Haverhill, Massachusetts (Zachary Crockett / The Hustle)
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Over the past century, nearly all American piano manufacturers have been eradicated by foreign competition, declining domestic craftsmanship, and the rise of competing technologies.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
But Mason & Hamlin has survived largely by turning to the past, drawing inspiration from a bygone era of artisanry.
</p>
<h4 style="font-size: 17px; height: 100%; letter-spacing: 0px; line-height: 22px; padding-top: 8px; margin: 0px;">
<strong>
The golden age of the piano
</strong>
</h4>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Until the late 1700s, the majority of pianos were
<a style="color: #192733; text-decoration: underline !important;">
built
</a>
in Europe, first in Vienna, and later in Great Britain.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
But by the
<a style="color: #192733; text-decoration: underline !important;">
turn of the 18th century
</a>
, pianos had made their way to the US — and soon, a burgeoning manufacturing industry emerged in industrial hubs like New York and Boston.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
<strong>
William Hettrick
</strong>
, a professor of music at Hofstra University, told
<em>
The Hustle
</em>
that hundreds of piano makers popped up throughout the mid- to late-1800s. Chief among them:
</p>
<ul style="font-size: 16px; line-height: 20px; padding-bottom: 10px; padding-left: 12px; margin: 0;">
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<strong>
Chickering & Sons
</strong>
(1823) established itself as one of the country’s largest producers, putting out 2k+ pianos per year.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<strong>
Steinway
</strong>
(1853) became such a prominent business in New York that it had its own
<a style="color: #192733; text-decoration: underline !important;">
company town
</a>
within the city that included a foundry, a sawmill, a kindergarten, and its own fire department.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<a style="color: #192733; text-decoration: underline !important;">
<strong>
Joseph P. Hale
</strong>
</a>
(often called “the father of the commercial piano”) used an assembly-line process that churned out thousands of pianos at a cheaper price point.
</li>
</ul>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
This production was coupled with aggressive
<a style="color: #192733; text-decoration: underline !important;">
marketing campaigns
</a>
.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“Piano ads were everywhere,”
<a style="color: #192733; text-decoration: underline !important;">
wrote
</a>
one historian. “It was widely believed that spending money on a piano wasn’t really spending. The money you paid would be embedded right there in this beautiful and useful item. So people would make great sacrifices for these instruments.”
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
The piano quickly became a must-have in American households — so much so, that in 1867, the historian James Parton
<a style="color: #192733; text-decoration: underline !important;">
declared
</a>
that “the piano was only less important to the American home than the kitchen stove.”
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-ads_20220924211628.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
Early ads touted the piano as an investment in refinement and taste (various newspapers, c.1800s)
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
<strong>
Mason & Hamlin
</strong>
was relatively late to the piano party.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Launched in 1854 by
<strong>
Henry Mason
</strong>
(the son of a hymn composer) and
<strong>
Emmons Hamlin
</strong>
(a mechanic and inventor), the company produced pump organs for many years before switching to pianos in the 1880s.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
But the market was still ripe for growth, and the company was soon selling up to 500 pianos per year to composers and prominent families throughout Massachusetts.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Between 1869 and 1905, the number of pianos produced in America swelled from
<strong>
25k to 261k
</strong>
units per year. Piano manufacturing became one of the largest industries in the US, responsible for more than
<a style="color: #192733; text-decoration: underline !important;">
50%
</a>
of global production.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Then, things came to a grinding halt.
</p>
<h4 style="font-size: 17px; height: 100%; letter-spacing: 0px; line-height: 22px; padding-top: 8px; margin: 0px;">
<strong>
The bust
</strong>
</h4>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
In the 1920s, a confluence of factors dragged piano sales down:
</p>
<ul style="font-size: 16px; line-height: 20px; padding-bottom: 10px; padding-left: 12px; margin: 0;">
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
The commercialization of
<strong>
automobiles
</strong>
opened up new avenues for entertainment outside of the home.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
The commercialization of
<strong>
radio
</strong>
created a competing source of entertainment inside the home.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
The
<strong>
stock market crash of 1929
</strong>
<a style="color: #192733; text-decoration: underline !important;">
tanked
</a>
disposable income.
</li>
</ul>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
During the ensuing Great Depression, piano sales virtually fell off a cliff. Between
<a style="color: #192733; text-decoration: underline !important;">
1929 and 1931
</a>
:
</p>
<ul style="font-size: 16px; line-height: 20px; padding-bottom: 10px; padding-left: 12px; margin: 0;">
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<strong>
The number of pianos sold
</strong>
fell from 350k+ to less than 60k units per year
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<strong>
Total US piano sales
</strong>
declined from
<strong>
$42m to $15m
</strong>
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<strong>
85%
</strong>
of piano workers were laid off
</li>
</ul>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
The state of affairs only worsened when, during
<a style="color: #192733; text-decoration: underline !important;">
World War II rationing
</a>
, many piano factories had to pivot to producing military gliders and coffins.
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-piano%2520production_20220924211701.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
US piano production declined precipitously following the 1929 stock crash (Zachary Crockett / The Hustle)
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Mason & Hamlin, which was known for its high quality and attention to detail, soon fell on hard times.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
The company changed hands numerous times before getting snatched up in 1929 by Aeolian, a competitor,
<a style="color: #192733; text-decoration: underline !important;">
for
</a>
<strong>
$450k
</strong>
(~$7.7m in today’s money). A few years later, Aeolian merged with American Piano Company and moved operations from Massachusetts to Rochester, New York.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Under new leadership, and in a new era of capitalism, Mason & Hamlin’s craftsmanship slowly deteriorated.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“They started making a lot of economic concessions,”
<strong>
Tom Lagomarsino
</strong>
, Mason & Hamlin’s current EVP, told
<em>
The Hustle
</em>
. “They switched from maple to mahogany, then to poplar wood. The quality took a big hit.”
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-montage1_20220924211730.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
The beginning stages of Mason & Hamlin’s piano construction at the company’s factory in Haverhill, Massachusetts: Wood is selected, shaped into rims, and dried out for up to 30 days (Zachary Crockett / The Hustle)
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
In the 1960s, the once-formidable US piano industry hit more snags:
</p>
<ul style="font-size: 16px; line-height: 20px; padding-bottom: 10px; padding-left: 12px; margin: 0;">
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
The
<strong>
TV
</strong>
took over as the definitive entertainment source in American households.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<strong>
Record players
</strong>
and a cultural shift toward
<strong>
rock music
</strong>
chipped away at the appeal of pianos and classical music.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
<strong>
Foreign competition
</strong>
began to creep into the US piano market.
</li>
</ul>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Japanese manufacturers, who had been building their own pianos since 1900 with lower labor costs, sensed an opportunity to enter the US market at a lower price point.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
In the
<a style="color: #192733; text-decoration: underline !important;">
early 1960s
</a>
, Japan’s largest manufacturer,
<strong>
Yamaha
</strong>
, established a foothold in the US and began distributing pianos to American consumers. Within a decade, foreign builders from Japan, Korea, and China had more than doubled the sales volume of US manufacturers.
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-montage%25202_20220924211801.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
Parts of the piano-building process at the Mason & Hamlin factory (Zachary Crockett / The Hustle)
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
American piano builders all but disappeared: By the mid-1990s,
<a style="color: #192733; text-decoration: underline !important;">
only nine
</a>
remained in business.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
A once-bustling US industry was largely dead.
</p>
<h4 style="font-size: 17px; height: 100%; letter-spacing: 0px; line-height: 22px; padding-top: 8px; margin: 0px;">
<strong>
A comeback
</strong>
</h4>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
In 1996, an entrepreneur named
<strong>
Kirk Burgett
</strong>
saw an opportunity to revive one of the US’s last piano manufacturers.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
A decade earlier, Burgett and his brother had invented
<strong>
PianoDisc
</strong>
, a device that enables a piano to play itself for guests. The company grew rapidly and sold 120k units to customers including Nancy Pelosi, Bill Gates, and pro sports stars.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Burgett caught wind that Mason & Hamlin, one of the preeminent piano manufacturers of the golden age, was up for purchase in bankruptcy court.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“We just decided to take a risk and save it,” Burgett told
<em>
The Hustle
</em>
during a recent visit to the company’s Haverhill factory.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
When Burgett bought Mason & Hamlin, it was a “husk.”
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“The creditors gutted the building of inventory,” says Burgett. “We didn’t get a single piano out of it.”
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-montage%25203_20220924211833.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
Pianos begin to come together after a months-long process at the Mason & Hamlin factory (Zachary Crockett / The Hustle)
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Burgett realized that the greatest pianos were those built during the golden age in the early 1900s.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
So, he slowly started to rebuild — by turning to the past.
</p>
<ul style="font-size: 16px; line-height: 20px; padding-bottom: 10px; padding-left: 12px; margin: 0;">
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
He hired a team of three engineers to digitally reconstruct blueprints of the high-quality pianos the company gained a reputation for in the early 1900s.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
He turned back to many of the original innovations and materials the company had used a century earlier.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
He spent hundreds of thousands of dollars on specialized tools, many of which were decades old.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
He equipped each piano with a tension resonator, a device pioneered by
<a style="color: #192733; text-decoration: underline !important;">
Richard Gertz
</a>
, a Mason & Hamlin engineer, in 1895.
</li>
</ul>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Unlike other business builders, who push things out before they’re ready, Burgett invested in quality over quantity.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
It took him and his team an
<strong>
entire year to produce the first piano
</strong>
, and the company’s first employees went through a two-year training process to build a product up to the standards of 19th- and 20th-century craftsmanship.
</p>
<h4 style="font-size: 17px; height: 100%; letter-spacing: 0px; line-height: 22px; padding-top: 8px; margin: 0px;">
<strong>
And then there were two
</strong>
</h4>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Today, Mason & Hamlin is one of just two remaining piano manufacturers in the US. The other is Steinway.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
While Steinway enjoys a more prominent brand and a larger market share, Mason & Hamlin is boutique, producing around
<strong>
2.5 pianos
</strong>
<strong>
per week
</strong>
.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Though the production process is now more efficient, it still takes the company up to 9 months to build a concert grand piano, which retails for
<strong>
$175k
</strong>
.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“There’s really no shortcut to the process,” says Lagomarsino, Mason & Hamlin’s EVP.
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-kirk_20220924211907.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
Kirk Burgett stands with one of his Mason & Hamlin pianos (Zachary Crockett / The Hustle)
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
In the factory, the
<a style="color: #192733; text-decoration: underline !important;">
complexity
</a>
of this process — which spans six floors and requires the labor of dozens of workers — is on full display. One piano requires anywhere from 150 to 400+ hours to complete.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Among the steps:
</p>
<ul style="font-size: 16px; line-height: 20px; padding-bottom: 10px; padding-left: 12px; margin: 0;">
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
Hardrock maple is carefully selected to withstand humid summers and frigid winters without warping.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
Rims, which form the shape of the piano, are cut, bent, and stored in a heated room for up to 30 days.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
Bracing structures are fitted in place, along with a tension resonator, which prevents the wood from contracting.
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
A spruce soundboard is cut and fitted with ribs
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
Hundreds of notches are hand-cut in the bridge
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
Polyester paint is applied
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
A maple pin block is drilled and hundreds of wires are manually installed, along with tuning pins
</li>
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
The piano is tuned and tested with up to 40m keystrokes
</li>
</ul>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Burgett says that despite the setbacks the piano industry has faced over the years, business is good.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
The company is back-ordered for six months, with robust demand from schools, churches, musicians, and wealthy professionals. During covid, interest in pianos increased significantly, with acoustic piano sales seeing a
<strong>
46%
</strong>
boost in sales volume in the 2020 fiscal year.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“People were stuck at home and had money to buy pianos,” says Lagomarsino. “There was also a shortage of foreign pianos due to astronomical freight costs and delays. Docks were closed. So there was a revitalized demand on the homefront.”
</p>
</td>
</tr>
<tr>
<td align="center" style="text-align: center;">
<img alt="" src="https://inboxflows.com/_/image/https%253A%252F%252Fthdaily.s3.us-west-1.amazonaws.com%252Ffinal_size-broaderdata_20220924211937.png/?inbox_flows_img_sig=eyJwYXRoIjoiaHR0cHMlM0ElMkYlMkZ0aGRhaWx5LnMzLiJ9:1ocP8b:zfgMq-CU9j_aM-rGdx5Vz4l9TSW7Ri3-zoRDxn0N7mQ" style="width: 100%; max-width: 600px; height: auto; padding-top: 10px;" width="600"/>
<p align="left" style="font-family: 'Roboto', helvetica, sans-serif; color: #192733; font-size: 12px; font-style: italic; padding-bottom: 10px; text-align: left; line-height: 20px; margin: 0px;">
Zachary Crockett / The Hustle
</p>
</td>
</tr>
<tr>
<td class="h2020 ignore-defaults" style="padding: 0px 10px;">
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Globally, sales of acoustic pianos in 2021 amounted to
<strong>
$403m
</strong>
. Of 29.2k units sold, only around
<strong>
3k
</strong>
(~10%) were produced in the US.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
But Mason & Hamlin’s main challenge as a business isn’t globalized production; it’s the fight to keep a 300-year-old product relevant as new technologies — video games, computers, the internet, cellphones — eat up an
<a style="color: #192733; text-decoration: underline !important;">
increasing share
</a>
of consumers’ leisure time.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“Our competition isn’t other piano manufacturers,” says Burgett. “It’s other forms of entertainment. People spend $250k on home audio systems, but they still won’t buy a piano.”
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
Burgett doesn’t think piano sales will ever return to golden age levels. But he knows his business still has more notes to hit.
</p>
<p style="font-size: 16px; line-height: 140%; margin: 5px 0px 10px;">
“People thank us for keeping the company alive and bringing back these pianos,” says Burgett. “The legacy of these instruments is just too strong to die.”
</p>
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How to best break down your competitors
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If you think you’ve mastered market research — ain’t got time for you.
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If you haven’t met Jamal from HubSpot — we’re taking you to school.
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He calls this a “foolproof method” for conducting competitive analysis. Watch him
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deconstruct it
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in this quick video.
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<h4 style="font-size: 17px; height: 100%; letter-spacing: 0px; line-height: 22px; padding-top: 8px; margin: 0px;">
<strong>
Perform a proper competitive analysis:
</strong>
</h4>
<ol style="font-size: 16px;">
<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
Identify direct/indirect competitors
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Pick apart products and offers
</li>
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Sleuth their sales processes
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Compare pricing strategies
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<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
Use SEO snooping tools (Ahrefs or Semrush)
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<li style="font-size: 16px; line-height: 140%; margin: 0 0 0 15px; padding: 0px;">
See how you stack up with SWOT
</li>
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It’s your business versus the world. Stay savvy out there.
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2 years, 11 months ago - news@thehustle.co
Inside one of two remaining US piano factories
View Online Piano-building was once one of the country’s largest industries. Today, only two comp...